DVS Group

PV315 - Complete machining for commercial vehicle parts

5-axis complete machining in one clamping operation

 

The newest member of the PITTLER PV³ series is the PV315. Developed especially to meet the requirements of the commercial vehicle industry, it is particularly suited for machining transmission components.

The newly developed PV315 turns, cuts gears and measures workpieces with diameters up to 315 mm with maximum efficiency in one clamping operation.

The innovative MultiTool with up to 6 lathe tools on one adapter allows tool changes to be conducted directly at the workpiece and thus saves space, time and costs.

Gear cutting with highly efficient power skiving technology


PITTLER T&S is the only manufacturer on the market to offer the Power Skiving process in conjunction with complete machining. An integrated tool magazine allows this efficient gearing technology to be presented without compromise in a 5-axis machine alongside the processes turning, milling, drilling, thread cutting and measuring. The flexible use of technology allows machining with a maximum of 2 chucking processes, thus guaranteeing high precision of tolerances.


The advantages of Power Skiving:

  • High tooth gear tooth quality
  • Low surface roughness
  • 50% reduction in cycle time compared with gear shaping

The technologies

Drilling
Turning
Milling
Power Skiving

Intelligent tool concept


A tool magazine in the working chamber of the PV315 allows use of up to 24 tools. This allows flexible adaptation of the individual machining operations even as an after-thought. The availability of a variety of tools also has a positive impact on tool costs. In the case of skiving, for example, the capability of switching from a skiving tool for coarse machining to a fine skiving tool significantly increases the service life of the high-quality fine skiving tool. Reclamping errors are also avoided, because it is only necessary to clamp the workpiece once for the entire machining process. This eliminates set-up, transport and idle times, which usually result during retrofitting processes.

PITTLER MultiTool

The innovative PITTLER MultiTool with up to 6 lathe tools on one adapter allows tool changes to be conducted directly at the workpiece and thus saves space, time and costs.

  • Up to 6 lathing tools in one configuration
  • Reduced stock of tools
  • Tools are changed in just 0.3 sec.
  • Reduced secondary processing times generate more output
  • More space for sister tools
  • Compatible with HSK or Capto

Process monitoring

  • High-precision measuring sensor for in-process measurement in the machine enclosure
  • Time-saving corrections
  • Two-ball dimension & flank line for gear components
  • Protected from swarf as the sensor can be exchanged in the tool magazine

 

 

Contact

Pittler T&S GmbH
T.+49(0)6074.4873-0
F.+49(0)6074.4873-294
E. CONTACT

 

DVS TECHNOLOGY AMERICA Inc.
T.+1 734 656 2080
E. CONTACT

 

DVS TECHNOLOGY (Shenyang) Co., LTD
T.+86 21 5196 9399 8002
E. CONTACT

Brochure "Power Skiving for Complete Machining"

Brochure "Power Skiving for Complete Machining"

Brochure "PITTLER MultiTool - Multi-tasking lathing tool"

Brochure "PITTLER MultiTool - Multi-tasking lathing tool"